Rack Panel Custom Designs

Not achieving the most out of the store brought machine? Be it an extra input drive on the rack servers at the IT startup, that much needed depth gauge on the jet boat panel, or the engraved company logo on a custom color amp at your guitar shop, sometimes, stock just doesn’t get it done.

Panel design companies have also noticed this void of personalisation in mass market and they come up with a quick and easy way for the public to pick up where the big box company engineers left off: customized front rack panel design.

From rack panel makeovers to custom enclosure engineering, these businesses put you in the driver’s seat in designing model upgrades and unique panel layouts. Whether it’s remodeling the car’s front console in order to include switches for the nitrous tanks in the trunk or just adding on USB inputs on the rack-mounted computer silos, front panel designers make it easy to build and produce your ideal finished product.

The best companies offer free online computer-modeling programs that allow you to create your ideal panel or enclosure. Using state-of-the-art computer aided designer programs, you can follow a step-by-step guide to building your customized devices. Be it a simple color coding for an aftermarket boat switch panel or a complex beveled panel with custom input and outputs, these programs can get the job done.

What’s more, they usually come with an online calculator that can give you second-to-second updates on how much your designer build will cost to produce. This way you can add and remove features, see what the extra costs or savings might be up front. This allows you to decide in present time what the best model is for the best price. This normally beats constant emailing back & forth with a third-party designer every time!

Once you’ve completed your panel design you can easily send the proofs over to the design institution. There, with all the building equipment on site needed to custom build or alter your product, they can turn it around and send it off to you in no time at all.

Your boat dash crowded with that add-on fish finder and CB radio box are now sleekly installed in your new front panel board – powder-coated and custom colored to match your boat trim. Never worry about having to unscrew a cage door every time a server goes down to access the back terminal on/off switch; the new designer front panel lets you to power down and run all your tests from the front without having to remove a thing.

If you’ve ever sat back with a faltering piece of equipment and thought ‘I could have designed this better myself,’ now you can. Whether it’s a bulk order of rack panels for your tailor-made guitar amps, a sleek upgrade for your yacht’s navigation controls, or updating your rack computers to integrate with a new piece of hardware, these front panel designers have the tools and capacity to allow your dream designs to come true.


Gravity Media Filters

With so many efforts nowadays in trying to have a sustainable environment, there are more stringent discharge limits than ever before which communities have to adhere to. Enhanced nutrient removal provides the greatest quality effluent by lowering phosphorus and nitrogen levels. To ensure that your area produces the highest quality effluent possible with enhanced nutrient removal solutions, it is imperative to know the steps to take with your wastewater technology. A good example is Gravity Media Filters.
Filtration is a process of separating a solid from a liquid. The liquid is separated from the solid by passing the mixture over a filtering media. The filtering media is chemically inert to the mixture, and having very small pathways for the liquid to pass through, but the pathways are smaller than the solid particle size. The filtering media can be made using fritted-glass, paper, or any porous material. Gravity media filter systems use granular particles in a basin.  A fluid streams pass through the basin and the particles are chemically and/or physically captured by media.
Gravity filters are normally used in areas where liquid-solids separation is needed in various applications for finished water treatment. The gravity filters can incorporate different types of media such as anthracite, sand and greensand to meet each application’s water treatment needs. Additionally, the gravity filters allow for very easy inspection during the process and usually have a smaller profile.
Gravity Media Filters are available in a variety of designs and configurations that can be customized to meet a variety of constraints such as footprint, water quality, flow requirements and backwash requirements. The filter designs can be either rectangular or round and can be either multi-cell or single. Additionally, systems can be developed for self-contained backwash storage and this eliminates the need for backwash pumps.
Gravity filters are normally developed using painted carbon steel; however, the systems can also be made from corrosion-resistant materials such as aluminum or stainless steel. Gravity filters helps in design flexibility and this helps in fitting into tight footprint requirements when required.
Gravity filter internals can be customized based on the customer’s preferences and applications. Various options are available for overdrain and underdrain design. The options allow for different types of air scour and backwash, like baffled overdrains for combined water and air backwash.
The mixture can be pushed through the filter by either reduced pressure on one side of the filter or gravity. You can separate a solid from a liquid by either technique, but there are advantages to each technique.
Gravity Filtration is recommended when:

  • the liquid is saturated with one or more reagents
  • the mixture is hot /above room temperature
  • the solvent is very volatile such as alcohols, chloroform, ethers.

The impurities commonly removed by Gravity Media Filters include; Iron & Manganese, Suspended Solids, Taste & Odor, Color and Organics (TOC’s & SOC’s)

Gravity media filters are custom designed and built for a wide variety of municipal and industrial applications. As its name suggests, gravity is used as the motive for the fluid stream to pass through a granular media through which chemical and/or physical removal of impurities is achieved. Gravity media filters are ideal for treating larger volumes of mixtures than pressure filters can economically achieve.


The Importance of Plasma Cutters in Cutting Thick Metal Plates

Plasma Cutter versus Oxygen-Acetylene Cutting Torch

Plasma cutters have replaced the traditional oxygen-acetylene cutting torch in most workshops because it is more cost-efficient to use and at the same time produces cleaner results. Before going any further, it is important to understand the scientific basis of this particular cutting technology. Do not be intimidated by the high-tech sounding name of the plasma cutting variant. The design of this relative new comer to the world of workshops is based on the principle that all matter takes on the four forms: liquid, solid, gas and plasma.

Everyone knows that when a solid is heated to its melting point, it goes through a phase change and becomes liquid. For example, a solid gold bar could be melted into its liquid form. However, when liquid is heated to a certain degree, the liquid phase changes to the gas phase. Many are not aware that there is a fourth phase. When gas is heated using extremely high temperatures, gaseous matter turns to plasma. In order to have an idea of how powerful this cutter could be, consider for instance that a lightning bolt is an example of plasma.

The Overall Results

Industrialists and machine shop operators prefer plasma cutting machines to the conventional type of cutters because of its overall performance in terms of speed, neatness, safety, and cleaner cuts. It is easier to understand why a plasma cutter is more efficient, safe, and produces cleaner cuts if one revisits the principle how gas is turned to plasma. In other words, the plasma flame reaches ultra-high temperatures so that it could cut through the metal without having to deal with the effect of residual heat.

This type of cutting tool is a worker’s reliable equipment when it comes to cutting thick metal. However, in order to ensure a cleaner cut, it is best to first drill a small one-eight inch hole to start the cut. Another major advantage of plasma cutting is the added capability it brings to the workshop because it performs better compared to the oxygen-acetylene variant when it comes to cutting nonferrous metal. Nonetheless, it must be made clear that a plasma cutting tool could be utilised in cutting all metals that conduct electricity.

What to Look For

In the past this type of equipment are as big as kitchen stoves but in the present time engineers were able to scale it down to portable size. Choose a plasma cutter depending on the project or the job requirement. An example of one of the simplest design is the small 110-volt model. However, there is also the heavy-duty 220-volt model that could cut through a three-quarter-inch steel plate like a knife to butter.

If a workshop or factory requires the cutting of relatively thin metal, then, the 110-volt model will suffice. However, heavier metals require the 220-volt model. In addition, technicians need to secure an air compressor, although there are brands that have built-in air compressors. Nonetheless, it is best to acquire an oil and water filter to keep the cutting air clean.


Air Compressor Purchasing Guide

A compressor is one of the most widely used equipment for residential and commercial projects. They are normally found in industrial factories as well as in households. Air compressors work by increasing the air pressure and sending it through a hose, a container or nipple. Over the years they equipment has evolved as one of the most reliable and are normally found in industrialized facilities as well as in garages all over the world. There are various kinds of compressors as well as different uses. Below are some factors to consider when looking for reliable equipment.

Factors to Consider in an Air Compressor

Consider how frequent you will use the equipment and how you will use it. What type of tools will you be using and how much power will you require to operate them. Some equipment like nail guns, do not require a high volume compressor. Other tools such as sanders or drills do require high volume since they require steady flow of air.
Set a budget for the purchase. The prices for the machines vary significantly from one brand to another. Buying used equipment is one way of making the budget stretch further.
The style of the equipment’s pump is another factor. The most common pumps are belt drive and direct drive. Direct drive pumps normally last up to 500 hours. They take up less room in the workshop and are well suited for moderate users. Another benefit of this type of equipment is that there is no oil changes required. However belt drive pumps normally require oil changes after every 500 hours and will last for about 1500 hours. This type is good for DIY tasks as well as professional use.
Consider the equipment’s power. Consider both your horsepower and the pound per square inch pressure (PSI). Ensure the machine is more powerful than the most powerful tool you are going to use. Check your tools before buying the equipment.
Another important consideration is the tank size. They come in different sizes from 200 to 100 gallons. The more you use the equipment, the bigger the tank you will require. Always go for a little larger tank size than you think you will need to ensure that you can get the maximum use from your compressor.

Finding an affordable air compressor

Shop around before deciding on the machine’s system. Read reviews on the internet and compare brands. Compare each and every machine and its features.
Consider online shopping. Often, compressor prices are considerably less in online stores. Many stores ship straight from the manufacturers, saving retail mark up. Such savings can be very significant. In many cases, buyers will not need to pay sales tax on the machine, which can add up. Many online stores offer free shipping on their sales, so it will not cost any extra cash for shipping.
The machine can be very useful additions for home improvement enthusiasts, but keep in mind that compressed air can be very dangerous if it is not used correctly. If you use it properly it will be a handy helper and a good friend in the jobs around the house.


What makes Pipe Cutting machines great

Pipe cutting machines simply refer to machines used to cut pipes. Most of the pipes cutting machines were discovered after the failure of hacksaws to efficiently cut some types of metals especially the strong ones .They came in as a substitute of the hacksaw, which had become inefficient. For this reason, they have continued to gain popularity among people in the fabricating, building and construction industries .There are several types available today in the market making the buyers spoilt for choice for the type they want depending on their personal needs. This article is therefore going to explore and give some insights to the various users on which brands they should look for in the market.

Pipe cutting machines features

Automation – the machines offers automatic operation that enables users to give automatic assignment of tool parameters to the already processed material. It has a control unit mounted with a touch screen where all control functions can be fed into the system.

Efficiency and quality – the machines provide a high quality cutting with high definition plasma. They are also efficient and user friendly since they have the – PC based CNC control system and provides remote diagnostics and assistance.

Multitasking – he machines can easily multitask because of its ability to perform multi tool operation

Offering safety – the mechanical parts of the machines are protected against fumes and damages. This also ensures that the machine operators are also safe during the cutting process.

The machines also provide the following additional accessories; plasma rotator, automatic calibration of tool geometry, micro punch and inkjet writer

Common Applications of the Pipe Cutter

Trimming – the machines are used for trimming pipes to ensure a smooth outcome.
Drilling of holes the machines are used for cutting of holes for multiple pipe and other profile intersections

Welding preparation – the machines have also been widely used for welding seam preparation and pipe marking

Benefits of pipe cutting machines


They have the overall performance efficiency that guarantees a consistent and reliable cut. They also give a level of precision cutting thus eliminating the risk of leaking pipes and possible drain failures.


They are generally faster than other tools that were previously used like hacksaws. They use cordless drill as power source and their inputs are controllable whereas other cutters rely on man-power, which slows down the process.

Accuracy and low maintenance

They are more accurate due to the high technology used. They are also designed with robust materials, which ensure low maintenance since no lubrication is required. They have also been prepared to work in different working environments.


They ensures the user is safe because they are always held at an arm’s length during operation


Pipe cutting machines have really revolutionised the fabrication industry through their numerous advantages and buyers in the market should consider purchasing them.


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